Organic fertilizer pellet device and accessory equipment
Organic fertilizer pellet maker is a kind of devices that makes use of chicken and also pig manure as the major resources, adds a certain quantity of nitrogen fertilizer, phosphate fertilizer, potassium fertilizer, magnesium sulfate, ferrous sulfate and other materials, as well as uses rice bran, yeast, soybean dish as well as sugar to ferment for a certain amount of time as organic bacteria.
Under the activity of sulfuric acid, the tools is blended and fermented to generate biochemical fertilizer.
1. Intro of natural fertilizer pellet device
The items produced by the organic fertilizer tools are constructed from fresh chicken as well as pig manure, without any chemical active ingredients. Nonetheless, hens and pigs have inadequate digestion capability, as well as can only consume 25% of the nutrients, while the various other 75% of the nutrients in the feed are blended with the manure. Discharge, so that the dry item contains nitrogen, phosphorus, potassium, organic matter, amino acid, healthy protein and various other components.
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( 1) Classification of fertilizer pellet making equipment
Pre-fermentation part: natural fertilizer fermentation tools, high-humidity material pulverizer, trommel screening equipment.
Post-granulation part: mixing mixer, organic fertilizer granulator, disc granulator, damp tooth mixing organic fertilizer pellet device, organic fertilizer dryer, rotary colder, drum testing machine, rotary layer device, Automatic evaluating packaging equipment, intermediate belt conveyor web link.
( 2) Arrangement of organic fertilizer devices:
High setup: natural fertilizer dehydrator, fermentation turner, semi-wet material pulverizer, straight mixer, organic fertilizer pellet equipment, dryer, cooler, drum testing maker, layer device, packaging devices, belt conveyor, and so on. Tool arrangement: semi-wet product pulverizer, horizontal mixer, organic fertilizer pellet device, dryer, cooler, trommel screening machine, product packaging devices, belt conveyor, etc Reduced configuration: semi-wet product pulverizer, straight mixer, fertilizer pellet mill/trommel testing maker, packaging devices.
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2. Process circulation of the natural fertilizer pellet equipment plant
Raw material selection ( pet manure, etc)-- > drying and sterilization-- > ingredients mixing-- > granulation-- > air conditioning as well as screening-- > metering and also sealing-- > ended up item storage.
The full set of natural fertilizer pellet maker is mostly composed of fermentation system, drying out system, deodorization and also dirt elimination system, squashing system, batching system, blending system, granulation system and finished product packaging system.
( harmless treatment of livestock as well as poultry manure) The fermentation system consists of: feeding as well as communicating It is composed of maker, organic deodorizer, mixer, exclusive transforming as well as polishing device, oxygen supply system and also automatic control system.
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The building range of fertilizer manufacturing plant is usually 30,000 to 250,000 lots each year. It is needed to thoroughly take into consideration local resources, market capability, and also market insurance coverage distance.
Typically, small-scale new fertilizer manufacturing plants must have an yearly output of 10,000 loads (1.5 tons/hour), 20,000 lots (3 tons/hour), and 30,000 lots (4.5 tons/hour); big factories with an yearly result of 10-30 million loads.
The investment scale as well as product design require to be developed according to the following problems: characteristics of raw material sources, regional soil conditions, local growing structure and primary crop varieties, factory site conditions, level of automation of production, etc 3. Production procedure of natural fertilizer device line
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Rotary drum organic fertilizer pellet maker, in which steam, aeriform ammonia or phosphoric acid or nitrogen solution, phosphorus ammonia slurry, hefty calcium slurry are introduced right into the device to complete the chain reaction and also heating compound fertilizer granulation procedure in the barrel, or the chilly granulation process of substance fertilizer supplemented with a percentage of water.
The product to be granulated is gone through the rotary activity of the cyndrical tube, and also the rolling turning occurs when the cylinder is vacant, and also it is aggregated right into rounds under a certain humidity as well as temperature level to finish the sphere making procedure.
The manufacture and manufacturing of organic plant foods are better for organic fertilizer pellet devices. Considering that most of the raw materials are made up of fermented organic matter. For that reason, no chain reaction is called for in the manufacturing and granulation process. There is no need for vapor to interfere. It is just required to atomize water.
The concept is via the rotation of the disc. The product glides down naturally in the disc to develop fragments. It resembles a snowball. It gradually creates fragments. The raw materials of organic fertilizer are expanded. The city sludge. As well as domestic waste. Kitchen waste. All are good raw materials for the production of natural fertilizers.
More details: https://www.pellet-richi.com/wood-pellet-machine/organic-fertilizer-pellet-machine.html
The brand-new standard for organic plant foods:
- Raw material (dry basis), % ≥ 25.0 25.0
- Dampness, % ≤ 30.0 15.0
- pH worth 5.5 ~ 8.5 5.5 ~ 8.5.
- The number of fecal coliforms, number/g( mL) ≤ 100 100.
- Ascaris egg death, % ≥ 95 95 4.4.
- As, Cd, Pb, Cr, Hg web content indexes in bio-organic fertilizer products must abide by the provisions of NY/T 798.
If inorganic nutrients are contributed to the item, the complete nutrition web content in the item need to be clearly shown, revealed as the total quantity of (N P2O5 K2O).
4. Detail process of natural fertilizer palnt.
The manufacturing of natural fertilizer have to go through the process of fermentation, crushing, mixing, granulation by natural fertilizer pellet device, drying, cooling down, testing. Amongst them, the fermentation procedure and also the crushing process are specifically important. It supplies resources for premium organic fertilizer.
Just the raw products are good. The natural fertilizer produced with high quality organic fertilizer pellet equipment can pass the test. It can endure the examination of individuals. The bio-organic fertilizer project has a short construction duration, high financial investment return, reduced risk and brief repayment duration.
Typically, the investment of the natural fertilizer pellet machine plant is recuperated in one year and also the earnings is produced in that year. Normally, the natural fertilizer pellet production process layout consists of:
Reliable substance stress and also its breeding innovation;
- Advanced resources preparation modern technology as well as organic fermentation system;
- The most effective unique fertilizer formula technology (flexibly make the best combination of product formulas according to local dirt as well as plant attributes);
- Reasonable additional contamination (exhaust gas as well as dissatisfied gas) control modern technology;
- Layout and also manufacture innovation of complete collections of natural fertilizer pellet maker for fertilizer production.
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