Making use of turf pellet equipment appropriately

 As  all of us know, the  yard pellet  maker is named for the smooth  surface area of the feed produced, the high hardness of the pellets,  and also the  inner curing, which can  enhance the nutrient absorption of  pets. According to different  basic materials, pellets that can be  consumed by  animals are  straight  created through the pressing of the  yard pellet machine.

 Nonetheless, during a  current return  browse through to an old customer, our  personnel  discovered some  issues  triggered by  incorrect use of the  turf pellet machine. The  complying with are a  couple of  troubles  as well as solutions that Richi  Equipment has compiled for you.

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( 1) Are the  created pellets bent  and also  fractured?

 Factor: This  circumstance is  typically  brought on by the pellets leaving the  turf pellet machine. When the position of the cutter is  changed farther from the  surface area and the  blade edge is  plain, the pellets are broken or torn by the cutter instead of being  squeezed out from the die hole. Cut off, at this time some pellets are bent  away  and also  lots of  splits  show up on the other side. During the  procedure of entering the cooler for  cooling down or  transport, the pellets  have a tendency to break from these  fractures,  leading to  excessive pellet powder  generated.

 Renovation method:

a. Increase the compression  proportion of the mold, thereby  enhancing the  thickness  as well as  solidity of the pellets.

b. Grind the raw  products finer to  raise the  thickness of pellets and  stop the feed from being loose.

c. Adjust the  range  in between the cutter and the die surface or replace the cutter with a sharper one.

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( 2) Is the  surface area of the pellets  unequal?

This  circumstance is that the powder  made use of for granulation  includes  resources with  big pellets that have not been  squashed or semi-crushed. Due to insufficient  conditioning during the grass pellet  maker conditioning  procedure, the pellets are  reasonably hard  as well as  fairly  big. After  going through the mold of the grass pellet machine, when the pores are not well  incorporated with other raw materials, the pellets  show up  unequal.

 Renovation method:  correctly  manage the thickness of powdered feed, so that all  basic materials can be  totally softened during conditioning; for  resources containing more fiber,  heavy steam bubbles are  conveniently mixed, so do not add  excessive to this formula. lots of steam.

( 3) Is the color of  specific pellets or pellets inconsistent?

This situation  prevails in the  manufacturing of aquafeed,  mostly manifested in that the  shade of individual pellets  squeezed out from the grass pellet  equipment is darker or lighter than that of  various other  regular pellets, or the surface color of a  solitary pellet is inconsistent,  hence  influencing the appearance  high quality of  the entire batch of feed.

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Improvement method:  generally to control the  blending  harmony of each  element in the formula  as well as the  blending uniformity of the added water;  boost the  toughening up performance,  manage the  toughening up  temperature level if  needed,  and also  utilize a  reduced tempering temperature to  decrease the  shade change; Control the return material. For  solutions that are prone to "uneven color", try not to use the return  product to directly granulate. The return  product  need to be mixed with the raw materials  and afterwards smashed again. The mold with guaranteed  top quality is used to control the  dimension of the die  opening.  End up, sand the die  opening if  needed before  usage.

2. Working principle of RICHI  yard pellet  device

Ring die grass pellet  maker  is among the  primary  tools of RICHI  turf pellet feed production line, the feed from powder state to pellet  development  must be  finished  via  4 areas:

( 1) The material is  transferred to the modulator  with the speed-regulating feeding auger. In order to  acquire good granulation benefits ( rise output  and also  top quality), after adding hot  vapor for conditioning, the  product is brought  near to the ring die cover  and also the  internal wall of the die (feeding area) by gravity  as well as centrifugal  pressure generated by the rotation of the ring die.

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( 2) Under the  activity of the cutting knife, the wedge-shaped  room (compression  area)  created by each pressing roller  and also the ring die is fed uniformly  as well as  constantly.

( 3)  Given that the gap  in between the  functioning  surface area of the outer  wall surface of the  stress roller  and also the working  surface area of the  internal  size of the ring die is only 0.1-0 .3 mm,  as well as the  space is basically horizontal, a  particular extrusion  pressure (extrusion area) is  developed.

( 4)  Because of the feeding, under the strong extrusion  in between the die  as well as the roller, the  product is compacted,  pressed into the die  opening,  and also formed in the die hole ( creating zone).

The material  continually enters  journalism area, is extruded and  continually extruded from the die  opening,  and also is cut into various desired pellet  sizes from the distance between the adjustable  blade  side and the outer wall of the ring die.

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3. What is the  factor for the different sizes of feed pellets?

Feed  equipment and equipment is a kind of  equipment for processing feed. It is  commonly welcomed by people for its  one-of-a-kind advantages. However,  in operation, different sizes are prone to  happen. At this time, we  require to solve it  sensibly.  Prior to solving, we  require to understand the  distinction. The reason for the  dimension is to bring convenience to our  usage, so what are the  factors for the  various  dimensions of the feed pellet machine?

( 1) Feeder blade.  Equipment: The formation of feed pellets  generally  depends upon the rolling of the pellet  device gear  and also the cutting of the moving blade.  When the  equipments or blades  might  reduce the feed pellets with  irregular thickness  and also length.

( 2)  Electric motor: The motor  geared up with the feed pellet  equipment is a motor suitable for its rated power. Once it is  harmed  throughout operation or the  running power is  unsteady, it can not be pelletized or pelletized unevenly.

More details: https://www.pellet-richi.com/wood-pellet-machine/grass-alfalfa-pellet-machine.html

( 3)  Procedure:  As a result of the irregular  procedure of the operator, the pellet feed processing machinery  will certainly  likewise produce  unequal pellets.  For instance, pellet powder  has a  great deal of water,  to make sure that feed pellets do not  create,  as well as cold  fractures may be formed. If this  takes place,  drivers should  comfortably  evaluate, find out the reasons, and make up for it in time, so as not to  influence the output value of pellets  as well as  create  matching economic loss.

When feeding the  turf pellet machine, we  have to  focus on  various feeding  dimensions, because different feeding  dimensions are not only  very easy to cause  devices  obstruction, but also  simple to  trigger equipment damage,  therefore affecting our  regular  job, which  needs us to  make use of,  reinforce maintenance, to  expand the  performance of  yard pellet  device  use.

For details please contact: Richi Machinery 

WhatsApp：86 138 3838 9622

Email：enquiry@pellet-richi.com